Brian's Guitar from Conception to Birth or How to Build a Guitar in 62 Easy Steps!
36 Deepen the Control Cavity
Now that the top body panel has been contoured, you have to accommodate the myriad of knobs and switches you plan on stuffing into the control cavity. You might be tempted to scoop out the knob areas on the face of the guitar first, but that’s not wise. It is more important that the controls have enough depth to fit inside the cavity. Then you can worry about the fancies in the next step. Our worst case (tallest) control was the circuit board for the piezo bridge pickup, which was physically attached to the pot. The control cavity had to be at least as deep as this control. Keep in mind that the top is carved; there is less room to remove material near the edges. Use double-stick tape to temporarily place some carefully cut stop-blocks. You need to keep the extra depth at the edges so you won’t route through the front and you will only increase the depth in the middle of the cavity. Chuck up a bearing guided bit and use the sides of the back body panel and your stop-blocks as your guides. Remove material from the back face of the front body panel in small (3mm or so) increments and recheck the fit of your controls. Be aware of what you are doing and don’t route through the face of the guitar!

 

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