Brian's Guitar from Conception to Birth or How to Build a Guitar in 62 Easy Steps!
60 Setup the Neck
String the bitch up already! Set your nut in place, but do NOT glue it in yet. Install the strings, but leave a lot of slack to wind around the tuners so you can easily loosen and move the strings out of the way, which you will be doing frequently. Adjust the truss rod to lift the headstock up slightly, which will help prevent buzzing. Now give it a test drive with some Skynyrd. Don’t be disappointed; it will certainly have bad action at this point. That’s what you’ll fix next.
 
With the strings tuned up, check for a 0.76mm (or 0.03") clearance between the top of the first fret and the bottom of the string. You can buy some fancy feeler gauges, but a credit card happens to be the precise dimension. You’ll likely be a little high, so move the strings out of the way and remove the nut. Load a sanding block with 60 grit sandpaper and secure it in your vise. Sand off the bottom of the nut evenly. Use some 150 grit to clean it up. Reinstall the nut back onto the neck. and tighten up the strings again. Remove only a little at a time and check the clearance at the first and sixth strings to make sure you’re not sanding too much off one side. Remember, you can always remove a little more material, but you can’t add any back on.

When you start to get close, adjust the bridge height down a little at a time. The object is to get the lowest action possible without getting buzz or without choking the note when you bend the strings. You will have to loosen the strings a lot and make frequent adjustments, just be patient. The last thing to do is to check the intonation (the string length from nut to bridge). Hopefully, your careful layout and woodworking skills will not require a lot of adjustments here. Hook up an accurate, electronic tuner. Tune the string to the proper pitch using the tuner, then play a 12th fret harmonic. The needle should split the uprights on both notes. If they don’t, adjust the individual bridge saddles until the two notes match.

 

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