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Beauty is in the details. Click
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February 29, 2016 |
Welcome,
Kevin and Chris!
These days, TV's and stereos aren't the same animals they were back
in the day. TV's are much thinner and lighter, and now you can
store your entire music collection on your iPhone and listen to it
through some head phones. Kevin and Chris wanted to upgrade
their Living Room entertainment center for their new TV, but they
still prefer to kick it old-school with their stereo components
(including a turntable!).
If you haven't shopped for an entertainment center lately, you
wouldn't know that they stopped making them extra deep. TV's
are so thin now that the extra depth is no longer needed. But
stereo components won't fit in them either. This is my
woodworking niche, I can make whatever is needed and in whatever
size is desired.
The Meyer's have a space in mind that this piece of furniture needs
to fit. They have a list of A/V equipment that needed to go in
it. I also took note of size of their CD and DVD (and album!)
collection. This design will maximize their storage. The
lower section will house their stereo components and their albums.
On the right will be some sub-divided drawers to organize CD's and
DVD's. The top TV "stage" will be a little shallower and allow
room for the center speaker below it. Everything will fit
perfectly. |
March 2, 2016 |
It's
all about that base, 'bout that base. Hey, gotta start
somewhere. The piece of furniture will be holding a lot of
weight. A solid structure like this will be able to
accommodate it. This cabinet will be a combination of stained
wood, plastic laminate tops with a stone appearance, glass doors,
and some solid black elements like this base, the interior shelves,
and the pulls. It will have a more dynamic look than being
just a vast amount of monochromatic wood; mixin' it up a little. |
March 9, 2016 |
First
there will be a little prep work before things start taking on a
recognizable shape. The case will be made primarily from
plywood. Some folks scoff at plywood as somehow being fake and
not real, solid wood. But plywood doesn't warp like solid
wood, and it doesn't expand and contract like solid wood. For
case sides, plywood is the way to go.
However, one disadvantage to plywood is that you have to apply some
edge banding so you don't see the less attractive plies at the edges
of the plywood. Furniture companies will use an iron on
product which is about 1/32" thick. I don't like that since it
always tries to peel back off. I make my own edge banding from
solid wood, it's 1/8" thick, and I glue it on. This process
takes a little more time, but I want my furniture to last forever.
While waiting for the edge banding to dry, I made another prep step.
I cut the door frames to dimension and routed a channel which will
eventually hold the glass. This will all start coming together
and making more sense in the next couple weeks. |
March 14, 2016 |
Before
you can start slapping the case together, you have to make sure you
have all the details covered first. Notching for the shelf
standards would be impossible to do after assembly, so those had to
be laid out and dado'd in ahead of time.
All of the case pieces were notched into their adjoining pieces.
This keeps everything true and square and makes for stronger
joinery. |
March 17, 2016 |
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Time for the doors. These will have glass fronts with little "muntin
bar" dividers to make them look like individual panes of glass.
The glass will add a little weight, so I reinforced the corners with
biscuits. Then you need that crazy contraption to keep the
door square while the glue dries.
While waiting for the doors to dry, I threw in the drawer slides.
These have that cool soft-close feature so the drawers can never
slam shut. |
March 23, 2016 |
Speaking
of drawers, I made those up tonight. There are three drawers
on the right side of the case plus one shallow one for the
turntable. Those little notches you see in the drawer sides
are for the sub-dividers so CD's and DVD's will all have a home and
be held secure. |
March 26, 2016 |
The
Meyer's wanted muntin bars in the glass doors, I think primarily to
torment me. Small parts and large power tools don't always
mix. The bars interlock and nest into the backs of the door
stiles and rails. The glass will then go in and hold the bars
from moving around. |
I
made some mounts for the turntable drawer. Who has a turntable
anymore? I guess at least Kevin and I. This assembly
will be completely removable so if Kevin's needs to change, he can
quickly remove a few screws and be back in business with room for a
different component.
The drawer fronts went on along with some fancy pulls. |
March 26, 2016 |
The
Meyer's wanted muntin bars in the glass doors, I think primarily to
torment me. Small parts and large power tools don't always
mix. The bars interlock and nest into the backs of the door
stiles and rails. The glass will then go in and hold the bars
from moving around. |
April 13, 2016 |
Baby
got back! A good entertainment center has to have some venting
to keep its cool. There's a couple larger rectangular holes,
and a few smaller round ones. If needed, the round holes are
sized perfectly to fit CPU fans. Connect them to the
receiver's power supply and they'll turn on along with the stereo.
Brilliant! |
April 16, 2016 |
Time
for the dress rehearsal. I have to be sure everything is
prepped and fits properly. Trying to fix something after the
finish is on could be problematic. You don't want to scratch
that new finish. So the countertops are on and the TV stage
fits perfectly.
Then you take everything apart to apply the finish. You don't
realize how much surface area this is until you have to wipe stain
on all 3 acres of it. We're in the home stretch now! |
May 21, 2016 |
Finally,
Delivery Day! Let's see if we got everything on the wish list.
It fits the wall perfectly. It's stained to match the existing
decor. The interior fits the intended components (with room to
grow) and there's a curved-front stage for the TV. The top is
high gloss, plastic laminate for years of use. The doors have
subdivided glass fronts. |
A
pull-out turntable shelf was added for some vintage tunes. The
drawers were subdivided for DVD's one way and CD's the other way.
Soft close doors and drawers mean no slamming. I even helped
Kevin & Chris get all the electronics hooked up and running. |
I
sign every piece I make. I will never make anything that I'm
not proud enough to put my name on. You will not find this
quality at the furniture store - period. When I make you a
custom piece, you get exactly what you want with every feature you
can dream, and I build it to last forever. That's why I have
no problem giving a LIFETIME warranty on all my work. Let's
see the furniture store offer you that. |
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