Brian's Guitar from Conception to Birth or How to Build a Guitar in 62 Easy Steps!
 
Appendix D - Time Sheet
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
Before Starting There was a lot of research into design, construction, inlaying techniques, available hardware, electronics              
12-14-07 Selected and bought wood, traced guitar 1.5            
12-27-07 Measured machine heads, strap lock, pickups, neck 1.5            
12-31-07 Drew machine heads, strap lock, pickups, neck 1.5            
1-1-08 Measured the traced guitar body 1.0            
1-3-08 Drew the guitar body 1.0            
1-14-08 Refined the guitar body 1.5            
1-15-08 Explored alternate body designs, sketched headstocks 1.3            
1-17-08 Headstock sketches 0.5            
1-18-08 Headstock sketches 0.5            
1-30-08 Measured and drew bridge, nut, ferrules, neck 1.2            
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
2-3-08 Practiced some fret board cuts and fret installations 0.7            
2-4-08 Measured and drew truss rod, knobs, bezels 1.0            
2-5-08 Alternate body design, head stock sketches 0.8            
2-7-08 Headstock sketches, inlay design 0.7            
2-8-08 Headstock sketches, inlay design 0.7            
2-11-08 Headstock sketches, knob layout, fret cutting miter box 0.8 2.2          
2-12-08 Cavity and wire channel layout 0.7            
2-13-08 Neck, fret, bridge, nut analysis 1.0            
2-14-08 Drew section through guitar, determined neck angle, made fretboard taper jig, cut fretboard to size 1.3 1.3   0.7      
2-15-08 Laid out fret locations, cut frets       2.2      
2-22-08 Worked on section through guitar 0.7            
2-25-08 Measured and drew battery compartment, rough cut quilted maple and mahogany for body, glued up maple and mahogany for front and back panels 0.6   2.7        
2-26-08 Cleaned up fronts and backs of body panels     0.6        
2-27-08 Measured and drew toggle switch, tweaked the cavity 0.4            
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
3-1-08 Cut body panels to width, planed to thickness     0.8        
3-4-08 Refined control cavity, wire routing, neck angle, inlays 3.5            
3-6-08 Started body cavity templates, drilled dowels on body   0.4 0.4        
3-8-08 Started templates for wire routing, pickups, battery   2.7          
3-9-08 Continued work on templates   2.5          
3-12-08 Reworked body cavity templates 0.6 1.5          
3-13-08 Templates, templates, templates   0.7          
3-15-08 Routed body panels, cavity, neck, wire channels     2.2        
3-16-08 Routed body panels, battery, pickups, control holes     3.5        
3-17-08 Drew neck section 0.8            
3-18-08 Control cavity cover     1.0        
3-19-08 Body template, rough cut body shape, rough cut neck   0.7 0.7 0.7      
3-22-08 Finish cut body shape, cavity cover threaded inserts     0.8     0.8  
3-24-08 Made neck tapering jig   0.7          
3-25-08 Truss rod channel, tapered neck       0.9      
3-26-08 Laid out neck shape on neck block       0.7      
3-28-08 Rough cut neck, sanded neck surfaces flat       2.0      
3-29-08 Shimmed neck to body, added headstock ears, practiced neck carving       2.5      
3-30-08 Carved neck, added headstock and neck heel veneers, made inlay cutting jig   0.7   3.3      
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
4-1-08 Headstock template, broke neck!       1.5      
4-12-08 Rough cut second neck, truss rod channel, headstock   0.6   2.0      
4-15-08 Tweaked neck taper jig, tapered neck   0.3   0.3      
4-16-08 Laid out neck shape on neck block       0.6      
4-17-08 Rough cut neck, sanded neck surfaces flat       2.0      
4-19-08 Headstock ears and veneer, made fretboard banding       2.2      
4-21-08 Practiced some inlaying 2.0            
4-22-08 Cut out headstock shape       1.2      
4-23-08 Cleaned up truss rod access cavity, practiced inlaying       1.5      
4-24-08 Routed inlay cavities       1.5      
4-26-08 Cut and set inlays, glued fretboard to neck       3.2      
4-27-08 Sanded fretboard, re-sawed fretslots, neck banding       2.4      
4-28-08 Sanded neck banding, polished fretboard       1.6      
4-29-08 Installed frets       1.0      
4-30-08 Installed frets, filed fret ends, carved neck heel       3.0      
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
5-2-08 Carved neck       0.5      
5-3-08 Carved neck headstock       0.8      
5-5-08 Carved neck, added heal veneer       1.8      
5-7-08 Sanded neck, installed side dots       1.6      
5-14-08 Drilled for tuners       1.2      
5-15-08 Installed tuners       0.7      
5-22-08 Glued up wood for carving practice 0.7            
5-25-08 Cut out shape for carving practice 1.2            
5-26-08 Practiced carving the top 2.4            
5-28-08 Verified dimensions of bezels, bridge, string ferrules 0.7            
5-30-08 Drilled for bezels and bridge           1.0  
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
6-1-08 Drilled for pickups and (fucked up) string ferrule holes           2.5  
6-4-08 Patched back at string ferrules           1.2  
6-5-08 Routed back for string ferrules           1.2  
6-6-08 Cut and fit veneer for string ferrule recess           2.0  
6-8-08 Drilled for string ferrules           1.2  
6-9-08 Carved top body panel     2.0        
6-12-08 Practiced recessing knobs in top body panel 0.8            
6-15-08 Increased depth of control cavity     1.7        
6-16-08 Recessed areas at knobs     1.0        
6-17-08 Recessed areas at knobs, preinstalled electronics     0.9        
6-19-08 Sanded top body panel at neck pickup     0.7        
6-21-08 Sanded top body panel at neck pickup     1.0        
6-22-08 Carved back body panel, glued neck, finish test pieces 0.5   1.8        
6-24-08 Glued on top body panel, finish test pieces 0.2   0.7        
6-25-08 Patched gaps, started finish sanded, finish test pieces 0.2   0.3   0.5    
6-28-08 Preinstalled strap locks, finish sanded         2.0 0.3  
6-29-08 Preinstalled jack plate           1.2  
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
7-2-08 Truss rod cover plate       1.5      
7-3-08 Truss rod cover plate       0.7      
7-4-08 Truss rod cover plate       0.7      
7-7-08 Finish sanded, taped off, dye coat         2.0    
7-8-08 Linseed oil coat         0.6    
7-14-08 Additional taping off         0.6    
7-17-08 Two shellac coats         0.8    
7-18-08 Two shellac coats         0.8    
7-19-08 Sanded         0.4    
7-20-08 Three lacquer coats (1-3)         0.6    
7-23-08 Sanded, three lacquer coats (4-6)         1.0    
7-27-08 Sanded, three lacquer coats (7-9)         1.0    
7-29-08 Sanded, three lacquer coats (10-12)         1.0    
7-31-08 Sanded, three lacquer coats (13-15)         1.0    
Date Activity Prep Jigs Body Neck Finish Hdwr Elec
8-4-08 Sanded, three lacquer coats (16-18)         1.0    
8-6-08 Sanded, three lacquer coats (19-21)         1.0    
8-8-08 Sanded, three lacquer coats (22-24)         1.0    
8-10-08 Sanded, three lacquer coats (25-27)         1.0    
8-14-08 Sanded, three lacquer coats (28-30)         1.0    
8-23-08 Removed tape, rubbed out finish         2.3    
8-24-08 Rubbed out finish, swirl remover, paste wax         2.3    
8-27-08 Foiled control cavity             2.3
8-29-08 Installed pickups, switches, wiring             2.0
9-1-08 Wiring             1.5
9-3-08 Sanded neck and tung oiled it, installed hardware         0.8 0.6  
9-4-08 Installed tuners, leveled and crowned frets       2.0   0.3  
9-7-08 Adjusted truss rod, set nut, adjusted bridge and saddles, set pickup height, troubleshot electronics, installed truss rod cover, cavity cover, and knob caps. Plugged it in and turned it up!       0.9   0.4 0.7
268 Days elapsed start to finish Prep Jigs Body Neck Finish Hdwr Elec
Subtotal Hours 35.0 14.3 22.8 49.4 22.7 12.7 7.1
Percentage of Total Time 21% 9% 14% 30% 14% 8% 4%
Total Hours 164.0

 

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