Brian's Guitar from Conception to Birth or How to Build a Guitar in 62 Easy Steps!
18 Rough-cut the Fretboard
As with a lot of things in woodworking, always cut it a little big to start with. Remember, you can always trim a little more off, but you can’t add more back on. Crosscut about 5mm off the end of the board to square it up and to get rid of the wax they put on there to keep the moisture out. Then crosscut the fretboard about 20mm over length. Rip it to about 5mm over width. Rip some off of each side to make sure the final piece has perfectly parallel sides. Check your ends for square and shave off a bit more if needed. Do not taper the fretboard yet. You want to keep both sides parallel so you can more easily cut your fret slots perpendicular. Now use the planer and take light passes off each face until you hit your exact final thickness at the top of the crown (err on being a hair thicker). Line it up with your nut to make sure it’s where you want it. A digital caliper makes gauging things easy and accurate. A little sanding on both sides with some 100 grit will get rid of any planer snipe.

 

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