Brian's Guitar from Conception to Birth or How to Build a Guitar in 62 Easy Steps!
37 Scoop Out for the Knobs
Once you are confident that all of your knobs will fit, you need to scoop out the areas at the knobs on the face of the guitar. This does two things. First, the face of the guitar at the knobs needs to be flat so that the knobs will install and seat properly. And second, it looks pretty damn cool. Chuck up a 1/2" cove bit (with the bearing removed) in your drill press. Bring the non-spinning bit down to the face of the guitar so that the nipple on the end (where the bearing was removed) is just at the face. Fine tune and center the nipple in the middle of the hole. Look at it from several angles to make sure you’re dead center. Since the areas you’ll be scooping out are on the side slope, it is imperative that you clamp the body panel down tightly so it doesn’t shift when you start cutting. Set the depth stop on the drill press to remove about 2mm. Fire up the drill press and slowly plunge in. After making the cut, don’t unclamp yet. Check to see how much meat you still have at the hole. Some controls only have about 3mm of threads on the post; some have more. You want your scoops to generate some visual impact, but you don’t want the knobs sitting too low either. It’s a little bit of a balancing act, but we fine tuned our depth stop so that we were left with about a 1" wide scoop at each knob.

Using some 60 grit sandpaper, gently shape and rollover the edge of each dish so they blend and flow with the face of the guitar. Follow that up with some 100 grit to smooth things out. Then place the guitar in some low-angled, grazing light and fondle yourself.

 

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