Brian's Guitar from Conception to Birth or How to Build a Guitar in 62 Easy Steps!
The Neck
9 Cut the Neck
You really need to have accurate and precise drawings made for your neck. I had the luxury of computer software to help, but you can still accomplish this accuracy with a T-square and a pencil. Making the neck wrong will render your guitar unplayable. Since the neck on our guitar actually penetrates into the body, it will have a few more cuts and angles to worry about.
 
Joint, plane, and saw your rough neck stock to the exact width and height. There’s no room for cutting wide this time, you have to hit it right the first time. However, I do like to make the first cut about 1mm wider than I need. Then I readjust the saw to the exact dimension and swipe off that last millimeter. Since there’s less resistance on the saw blade, you can get through the hard wood more quickly and take off any burn marks made on the first pass. My drawings accounted for cutting a little extra length for the neck. But with the neck taper cuts coming up, I still have to hit the width dimensions exactly to my layout drawings.

Transfer the important layout lines to the top face of the neck. Locate the headstock bend line, the nut, the truss rod extent, and the end of the fretboard. Don’t worry about the sides of the neck now since the sides (and any layout lines drawn there) will be cut off when tapering the neck later on. Locate your lines very carefully and double-check your layout. Please take heed when I say “carefully”. You don’t want to invest a dozen or so hours working on the neck to find out it’s 10mm too short. There’s just no fixing some mistakes without going all the way back to the start.

 

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