Brian's Guitar from Conception to Birth or How to Build a Guitar in 62 Easy Steps!
14 Add the Headstock Ears
Due to the manner which the neck was cut and tapered, I will now add on a couple of ears to give me some meat from which to cut the final headstock’s shape. Plane your ears to exact thickness (err on being a hair thicker). Layout where your ears need to start near the nut and cut the ears to length. Give yourself about a 25mm margin around the extent of the headstock so it won’t matter if you’re a bit long.
 
Spread a light layer of glue on one surface and position the ears exactly to your layout line near the nut. I use Titebond II glue for almost all my glue ups. Use plenty of clamps remembering to clamp the seams to keep things from slipping out of plane. I also recommend wax paper between the wood and your clamps to eliminate the chance that your clamps will become a permanent part of the guitar. Wait at least an hour before removing the clamps, preferably two. Sand the front and back seams perfectly flush with some 60 grit.

 

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